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弹簧(压簧·拉簧·扭簧·异形线成型)

弹簧报价取决于线径、中径、自由长度、有效圈数、材料端部结构,因此提供弹簧图,或提供样品并给出两个高度对应的载荷,工厂即可算出刚度和应力。精密小弹簧的价格差异主要来自压并/喷丸/磨面等工序,而不是材料本身。

产业带

广东阳山/阳江与浙江宁波慈溪——精密小弹簧主产区;河北邢台——大型与重载弹簧

典型产品

Compression springExtension spring with hooksTorsion springWire form / clipConstant-force springDie spring

材质

Music wire SWP / SK5Stainless 302 / 304 / 316 / 17-7 PHOil-tempered 65Mn / 55CrSiCopper alloy / Inconel (on request)

表面工艺

Zinc platedNickel platedPassivatedPowder / epoxy coatedPlain oiled

报价会引用的标准

GB/T 1239DIN 2095 / 2097 (load tolerances)ISO 8535 (spring steel wire)

规格参考表

参数项需要约定的内容
Wire dia0.1–25 mm depending on machine class
Rate tolerance±10% typical; ±5% with selective grinding or shim
FatigueSet removal + shot peening raises cycle life several times
End formsClosed ground, open, squared; hooks: half circle, extended, swivel
Coating impactPlating adds thickness to ID/OD — declare it on close-fit assemblies
Materials testWire certificate per batch; load sorted 100% on automatic lines
常规起订量:1,000–10,000 pcs per size on automatic coilers; 100–500 pcs for prototype or hand-wound large springs;常规交期:Prototype 5–10 days; production 15–25 days。

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买家常见问题

How do I order a custom spring without a drawing?

Send the physical sample with three measurements — wire diameter, outside diameter, free length — plus the working load at two installed heights, and the material/environment requirement. A factory can reverse-engineer a rate curve from that and confirm it with a first-article sample before serial production.

Why does a stainless spring cost more than a music-wire spring of the same size?

Stainless wire (302/304) has lower tensile efficiency, so achieving the same load needs a larger wire or heat-treated grades like 17-7 PH; coiling also wears tooling faster and holding rate tolerance needs more sorting. If corrosion, not strength, is the requirement, plated carbon spring is the cheaper option.